High-Precision CNC Busbar Punching & Shearing Machine
Introduction
Our CNC Busbar Processing Machine is a state-of-the-art, fully automated solution designed for high-efficiency punching, shearing, and forming of copper and aluminum busbars. With 6-axis CNC control, this machine delivers unmatched precision and speed, eliminating manual intervention while ensuring superior accuracy for applications in switchgear, power distribution cabinets, bus ducts, and transformer manufacturing.
Key Features
1. Advanced Feeding System
- Dual servo-driven clamping (X1 & X2) for precise material handling.
- Optimized for small busbars (e.g., 15×3mm, 20×3mm) without slippage.
2. High-Speed Tooling System
- Patented punch mechanism (Patent No. ZL201320804568.X) with a striking speed of 120–150 strokes/min (20mm stroke).
- Hydraulic system delivers 600kN force with dual-speed pressure control.
3. Zero-Waste Shearing Technology
- Exclusive single-blade centric shearing (Patent No. ZL201320804566.0) ensures no material waste and clean cuts.
4. Modular Tooling Options
- 7-punch + 1-shear + 1-embossing or 8-punch + 1-shear configurations.
- Quick Y-axis mold switching (40m/min) for seamless multi-process operations.
5. Smart Control & Programming
- Beckhoff PLC (Germany) with 4 programming modes:
- CAD direct import (.dwg, .step).
- Template-based parametric programming.
- Coordinate input for simple manual entry.
- Nesting optimization for material efficiency.
- LJCAM-02-2014.3 software (Certified: 2014SR177566) supports 3D modeling and bend calculations.
6. Premium Components
- Electrical: Beckhoff PLC, Rexroth servos, Siemens relays.
- Mechanical: TBI ball screws (Taiwan), HIWIN linear guides (Taiwan).
- Hydraulic: Rexroth proportional valves, Albert high-pressure pumps (USA).
Technical Specifications
| Parameter | Value |
|---|---|
| Max. Workpiece | 6000×200×15mm (L×W×T) |
| Min. Workpiece | 15×3mm (W×T) |
| Positioning Accuracy | ±0.20mm/m |
| X-axis Speed | 75m/min (2000mm stroke) |
| Y-axis Speed | 40m/min (960mm stroke) |
| Power Supply | 25kW, 380V/50Hz |
| Footprint | 10500×2900mm (L×W) |
Applications
Ideal for high/low-voltage switchgear, bus ducts, substations, and renewable energy systems, this machine boosts productivity by 30–50% compared to conventional methods.
Why Choose Us?
✅ Patented no-waste shearing reduces material costs.
✅ CAD/CAM integration minimizes programming time.
✅ German/Japanese core components guarantee reliability.
Upgrade to precision automation—contact us today for a demo!
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